Factory Sale High Speed Aerosol Production Line with 120 Bottles/Min

Basic Info.

Model NO.	3600B
Filling Principle	Vacuum
Packaging Container Lifting Structure	Pneumatic Lifting
Structure	Linear
Packaging	Bottle
Packaging Material	Metal
Accuracy	<=1%
Certificate	CE
Safety	Pneumatic-Drived
Integration	6 in 1 with Conventional Functions Integration
Easy Mobility	Mobile Wheels Attached
Transport Package	Wooden Box Packing
Specification	3600*2000*5400mm
Trademark	Jrpacking
Origin	Wuhan
HS Code	8422303090
Production Capacity	10 Lines/Month

Product Description

Single Index High Speed Aerosol Filling Line of 120CPMMachine Line Function Description:This aerosol filling machine line model 3800B is designed with:a. Automatic Cans Arranging Table b. Automatic Liquid Filling Machine( 8 liquid filling heads)c.Automatic Valve Feeding Machine and Crimping machine(2 valve insert and 2 crimpers) d.Automatic Gas Filling Machine( 8 heads)e.High Speed Automatic Weight Check Machine f.Automatic Water bath leakage check machine g.Actuator Fitting Machineh.Cap Filtting Machine with cap elevatorMachine Highlights: 1. This machine represent the highest quality level and speed level of Made in China aerosol machine,we use SMC pneumatic parts,and Siemens,ABB electric parts. 2.The biggest advantage of those equipment is that it covers a small area. Compared with the traditional line, it needs the same number of operators, but its production capacity is 1.5-2.0 times that of the traditional aerosol lines.Machine Specifications:

Production Capacity	100-120 bottles per minute
Liquid Filling Volume	20ml, 50ml, 100ml, 500ml, 750ml(optional)
Gas Filling Volume	20ml, 50ml, 100ml, 300ml, 500ml(optional)
Liquid Filling Accuracy	≤±1%
Gas Filling Accuracy	≤±1%
Working Pressure	0.65-1.0Mpa
Max. Air Consumption	0.9m3/min
Applicable Aerosol Can Diameter	45-65mm
Applicable Aerosol Can Height	80-350mm
Applicable Valve Diameter	25.4mm(1'')
Dimension	1200*610*1800mm(working table)
Weight	380kg

Machine Details: 1. Can arrangement Machine: The cans arranging machine consists 13 conveyor belts. The main conveyor belt connects all the functional machines like filling machine, crimping machine, water bath machine, actuator machine, ect. It can continually pass the cans from the cans arranging machine to the rest machines. The main belt and subsidiary belts are driven by a EX-proof motor individually. It takes advantage of these 2 motors' speed difference to achieve automatic cans transporting. Therefore, the cans delivering speed can be set as per requirement by means of changing the speed of these 2 motors.2. Liquid Filing Machine: It is designed at one working table. It has 8 separate individual sets of liquid filling systems. Each liquid filling system includes a liquid piston cylinder and filling head. It can fill differents kinds of liquids at same time. It features no can, no filling by means of applying SMC brands. two types of dosing cylinders can be choose : piston suction pumps or Oscillating pumps.3. Automatic Valve Feeding Machine and Crimping machine(2 valve insert and 2 crimpers) Automatice valve insert it is supporting equipment of the liquid filling machine which is used for feeding and placing the valve to the can automatically. It is an idea equipment for saving labor and improving production efficiency.The valve insert it consists of 3 parts: valve sorting turntable, valve blowing part and valve placing part.No valve ,machine still stop working .Available for both aluminium valve and tin valve explosion-proof power driving,flexible for different tube length. Automatic crimping machine will crimp the valve after valve is placed inside the bottle. 4. Automatic Gas Filling Machine( 8 heads)The propellant gas is pressurized by the booster pump and filled in by liquid form, which is suitable for the filling of liquefied gas, DME and other propellant gas.The solenoid valve at the inlet is connected with the central control system to realize remote control.5.High Speed Automatic Weight Check Machine Automatic Weight Checker adopts stable and highly sensitive weighing sensor and signal acquisition instrument, carries out high-speed operation processing by applying a PLC, is equipped with a visual and humanized man-machine interface and a well-designed transmission conveying mechanism, has the advantages of simple operation, good stability, high response speed, high accuracy, and so on, and is the best choice of on-line detection of finished weight.1.Sensor for can feed in and feed out ,it stars/stop can feeding automatically.2.Stepless speed adjust by step motor3.Dynamic weighting for high speed4.Instant weight display, parameter adjustment is visual and convenient,also with simple weight calibration and adjustment function5.With faulty weight product reject device6.Machine stop and alarm if continuous fault weight to reduce faulty product from filling process.7.With protect function and alarm for low air pressure, motor overload, can stuck.6. Automatic Water bath leakage check machineAutomatic Water-bath Leakage Tester is used for detecting various aerosol products, not limited by can body materials, The machine(CE-Proved ) adopts explosion proof motor and is equipped with automatic overload breaker to guarantee safety operation. The whole process including: electric heating, temperature-control, automatic clamping,checking, drying, conveying.When cans entering, the clamp of water-bath tester will hold the can, then put can into hot water at temperature between 50 and 55 for about 3 or 5 minutes, to check whether it is leaking. Then can will go into wind blowing system, hot wind will dry the can body and convey it to conveyer.7.Actuator Fitting MachineAutomatic Actuator Fitting Machine is equipped with a 108L hopper, vibration sorter, achieve that machine shut down when no actuators or no cans or cans full. Vibrating sorter can automatically monitor and replenish actuators, to realize the automatic operation.1.The hopper can load approx 15000 pcs actuators2.Vibrating sorter with level control, automatically replenishing3. With stop protection function, machine will stop when no cans or cans block up or no actuator4.The machine is easy to adjust, and the height can only be changed by lifting the handle. Different diameters can only be replaced by a small number of star wheel molds.5.Saving labor costs8. Cap Filtting Machine with cap elevatorAutomatic Cap Filtting Machine is used for pressing plastic big outer cap, this machine is made up of four parts: Automatic cap feeding, cap sorting, rotating cap catching and pressing. It can be used in different kinds of aerosol cans. High automation, convenient operation, safe and reliable, it is the ideal choice for the manufacturers of aerosol cans.1. Adopts Siemens core Control system, Schneider low voltage component.2.Adopt international brand parts, as Siemens, Schneider, WEINVIEW , AIRTAC etc.3.With Stepless frequency speed control.4.All electric components be placed into a ex-proof cabinet, equip with wind blowing system to prevent the safe.5.With protection function for air lack, cans block up, cap block up etc., fault message will display on screen, easy to fix.6. The machine have certainly cap correction function, reduce the wear of the cap7.Full automatic control from cap feeding to cap pressing, no manual operation.8.Easy to replace the transmission for different size cans9. Conveyor and Packing TableIt includes the conveyor belt to connect all these main machines and a packing table with ex-proof motor.Machine Applications: It can be applied to fill various regular aerosol products like pesticides, air freshener, body deodorant perfume, spray paint, furniture wax, car dust remover, tire repair spray, lubricants, anti-rust adhesive aerosol, ect.Jrpacking Introduction :Jrpacking founded in 1995, located in Wuhan, China. We specialize in designing and manufacturing Aerosol Filling Machine, Liquid Filling Machine and Paste Filling Machine, these filling machines are widely used in the pharmaceutical, chemical, foodstuff, agricultural chemical and cosmetic industries.We offer solutions that match exactly the customers' needs during the various links of filling equipment. Relying on science and technology for development, and providing customers with high-tech product is our constant pursuit.We warmly welcome all friends to cooperate with us and create splendid future with us.

We have been in aerosol filling field for more than 20 years, many customers had beneficial from our professional service. With expending products line and increasing productivity by using our aerosol filling machines, all of our customers not only improved their annual sales volume, but also improved their brand effect in their sales marketing.

Our factory has passed the certification of ISO9001 and CE certification standard of EU. All of our products are salable in many countries and regions, such as Asia, Europe, America and Africa etc. JRPACKING has earned abroad reputation with the immediate and perfect day and night after-service provided by senior engineers.

In the past two decades, we have devoted ourselves to research and development of aerosol filling machines. We did a lot of improvements of design and production. There are 8 patents for AEROSOL FILLING MACHINE. All of the aerosol filling machines are operated by pneumatic, no electricity, safe for operators.Our Service:1. Quality guarantee: The machine is made of suitable material with new design. The quality, specification and function all meet the demand of contract.2. Training: Our company offer technical training to customer. The content of training concerns structure and maintenance of equipments and operation of equipments. Training is arranged in the form of on-line video. Qualified technician will guide and establish training course. After training, the technician of buyer could master the operation and maintenance of the machine, they could also master the adjusting the process and treating different failures.Our Certificates:Workshops: With our customers:FAQ:Question 1: What does your factory do regarding quality control of machines?

Answer 1: Jrpacking highly concerns the quality of our machines. Factory appoints special personnel responsible for quality control, from the beginning to the end. Before shippment, each machine will be tested and commissioned by special technician,during which we would do video-recording and share with our client. We support on-site inspection of machine before shipment.

Question 2: What's the warrantty if we purchase from you?Answer 2: All the equipment ordered from us will be provided with one year warrantty from the delivery date. We would send with machine some spare parts like sealing rings, gaskets, connects and joints for free.Question 3: What is the afer sale service?Answer 3: Before shippment, factory would conduct thorough testing and commsioning to ensure that each machine functions well, we would encloure on-site video-recording and share with our client.We also provide very reliable wooden packing for the machine to ensure safty shippment during transport.Once you received our machine, company technical team would provide on-line training in terms of installation and operation guide. We could also provide on-site technical support to the customer's workshop when necessary, like some full-automatic aerosol filling machine lines.